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操作焊接自动化在过程中有哪些优势?
添加时间:2017-09-15 11:03:36

1、降低营运成本 随着劳动力成本的不断上升,焊接自动化装备性能、效率的不断提高以及价格的逐渐降低,自动化焊接和手工焊接相比较长期来看具有成本优势,同时,焊接自动化装备具有的高效率、高稳定性优势使得制造厂商可以较快的收回焊接系统的投入成本并提高焊接质量。
1, reduce operating costs with rising labor costs, and constantly improve the welding performance, efficiency and automation equipment gradually reduce the price, automatic welding and manual welding compared with the long term cost advantage, at the same time, automatic welding equipment with high efficiency and high stability advantage makes the manufacturer can fast recover the investment cost and welding system to improve the quality of welding.
2、改善操作环境 手工操作的焊接作业被公认为是一种有害的作业工种,2002年由卫生部和劳动保障部公布的我国法定职业病目录中,正式列入了电焊工尘肺、电光性眼炎等焊接职业病,同时还列入了对焊接职业可能产生危害的锰及其化合物中毒、一氧化碳中毒、职业性放射性疾病、电光性皮炎及金属烟热等职业病。
The welding operation 2, improve the operating environment of manual operation is regarded as a kind of occupational harmful, released in 2002 by the Ministry of health and the Ministry of labor and social security of our country's legal occupation disease directory, formally included in the welders' pneumoconiosis, electric ophthalmia etc. welding occupation disease, is also included on the welding occupation may cause harm the manganese and its compounds, carbon monoxide poisoning poisoning, disease, occupation of radioactive electro-optic dermatitis and metal fume fever and other occupation disease.

焊接自动化装备将手工操作变为自动化机械操作,操作工人远离焊接现场,能够避免上述职业病的发生,同时工人劳动强度也得到了极大降低。通过焊接自动化装备与自动传输系统、自动化检测等其他系统的配套,可组成自动生产线,能够极大改善生产车间内的整体环境状况。

山东自动焊接设备

Welding automation equipment will be manual operation into automatic mechanical operation, operation workers away from the welding site, to avoid the occurrence of these occupational diseases, while the labor intensity of workers has been greatly reduced. The automatic production line can be formed by the combination of welding automation equipment, automatic transmission system, automatic testing and other systems.
3、焊接自动化取代传统人工焊接已经是大势所趋,接下来焊接自动化行业在未来几年的发展方向是:由单机由单机焊接自动化装备到数字化焊接车间实现点线面的阶段式发展。
3, automatic welding to replace the traditional manual welding is the welding automation industry represent the general trend, the next few years is the future direction of development: the stage of development from the single by single welding automation equipment to achieve the digital point welding workshop.
焊接自动化装备通常集焊接工艺,自动控制、精密机械设计制造等多种技术于一体,随着自动化、智能化、数字化等技术的日益发展和广泛应用,焊接自动化正在由单机焊接自动化装备向焊接自动化生产线和数字化焊接车间发展。
Automatic welding equipment usually in welding process, automatic control, precision mechanical design and manufacturing technologies, along with the development of automation, intelligent and digital technology and wide application of welding automation is stand-alone welding automation equipment to welding automatic production line and the development of digital welding workshop.
4、提高焊接效率 焊接加工是中国制造企业最主要的加工手段之一,以焊接工艺为主导的制造企业焊接工时约占产品制造总工时的10%-30%,焊接成本约占产品制造总成本的20-30%,企业从事焊接工作的人员数量约占全体员工的20-30%。
4, improve the efficiency of welding welding process is one of the most important manufacturing enterprises China processing means, the manufacturing enterprises to the welding process as the leading welding working hours accounted for 10%-30% of the total work of welding product manufacturing, product manufacturing costs accounted for about 20-30% of the total cost, the number of enterprises engaged in welding work personnel staff accounted for about 20-30%.
提高焊接加工的自动化水平,对企业节约成本,提高效率并实现可持续性高速发展具有重要意义。以工程机械典型结构件为例,焊接机器人工作站的工作效率为手工焊接的5倍,大幅提高生产效率的同时降低了操作者的劳动强度。
It is of great significance for enterprises to improve the level of automation of the welding process to save costs, improve efficiency and achieve sustainable and rapid development. Taking the typical structural parts of construction machinery as an example, the working efficiency of the welding robot workstation is 5 times of manual welding, which greatly improves the production efficiency and reduces the labor intensity of the operator.
5、提升产品质量 在采用手工焊接工艺的制造过程中,人工控制焊接过程(起弧、收弧、焊接轨迹及参数设置等)的不准确、不稳定导致焊缝成型不好,容易在焊接部位产生气孔、裂纹、未熔合等缺陷。
The manufacturing process of 5, improve the quality of the products in the manual welding process, manual welding process control (arc, arc, welding path and parameter settings) is not accurate, due to the unstable weld formation is not good, easy to produce pores, cracks, lack of fusion defects in the welds.
在采用自动化焊接工艺的制造过程中,电弧燃烧稳定,连结处成分均匀,焊缝成型好、焊缝接头少、填充金属熔敷率高。焊接工艺参数实现了自动化的存储与输出,可以保证工艺参数的准确性,保证特殊焊接要求的实现和焊缝质量的重现性。由于焊接自动化在提升产品质量方面具有优势,自动化焊接已经开始逐步取代手工焊接成为焊接加工的主要方法。
In the process of automatic welding process, the arc combustion is stable, the composition of the joint is uniform, the weld shape is good, the weld joint is little, and the deposited metal is high. The welding process parameters can realize the automatic storage and output, which can ensure the accuracy of the process parameters, ensure the realization of the special welding requirements and the reproducibility of the weld quality. Because of the advantage of welding automation in improving the quality of products, automatic welding has gradually replaced manual welding as the main method of welding.
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